Solid PCBN, Solid PCBN Cutting Tools Blank,ZBNS60,ZBNS85,ZBNS90,ZBNS93,ZBNS93S,Max Diameter 56mm
Benefits
۞ High hardness & fracture resistance
۞ High wear resistance & thermal stability
۞ Good chemical stability, Inert to iron family element
۞ Good weld ability
۞ Replace grinding with turning
۞ Excellent dimensional control & consistent surface finish
۞ Higher material removal rate
۞ High efficiency & Long tool life
Applications
PCBN is mainly used for the machining of high hardness and hard processed ferrous materials.
۞ Machining of hardened steels and high hardness metallic materials
۞ High-speed machining of grey and hard cast iron, high-strength cast iron, cold and hot-work tool steels
۞ Machining of powder metal alloys, like heat-resistant sintered alloy and Iron-based
۞ Machining of nickel and cobalt-based super alloys
Industries
Metallurgical industry, automotive, aerospace, bearing & gear, die and mold, wind power, mining & construction machinery, etc.
Workpiece
Brake disc, Brake drum, Engine Blocks, Engine Cylinder Liner, Engine Cover, Flywheels, Gears, Mold and Die Parts, etc.
Solid PCBN (ZBNS Series) Cutting Tools Blank
| ZBNS60 |
| * 60% vol cBN |
* Fine machining of hardened steels, such as bearing steel and die steel |
| * 3μm avg. grain size |
* Medium interrupted cuts |
| * TiN binder |
* Medium to high speed |
| ZBNS85 |
| * 85% vol cBN |
* Rough machining of alloy cast iron and alloy cast steel |
| * 25μm avg. grain size |
* Gray cast iron, chilled cast iron and cast iron with high Chromium content |
| * Al binder |
* Slurry pump, roller and mine machines |
| * high toughness |
* Medium to heavy interrupted cuts with demanding environment |
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* Long tool life |
| ZBNS90 |
| * 90% vol cBN |
* A good generous purpose grade |
| * 10μm avg. grain size |
* Machining general gray cast iron at high speed |
| * Al binder |
* Engine cylinder and engine cover |
| * high toughness |
* Continuous to heavy interrupted cuts |
| ZBNS93 |
| * 90~95% vol cBN |
* Rough machining of wearable alloy cast steel, such as brake disc and brake drum |
| * -35μm avg. grain size |
* Continuous to light interrupted cuts |
| * Al binder |
* High speed |
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* Long tool life |
| ZBNS93S |
| * 90~95% vol cBN |
* Precision machining of gray cast iron and high temperature alloy, such as aero engine |
| * 2μm avg. grain size |
* Light machining of nodular cast iron and powder metal alloys |
| * Al binder |
* continuous cuts |
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* high smooth finish |
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* high chip resistance |
Product Tags:
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Perfect Hardness Solid PCBN Blanks ZBNS60 ZBNS85 ZBNS90 ZBNS93 ZBNS93S Images
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